ISBM-IV Bottle Filling & Stoppering

  • ISBM technology is the modern manufacturing trend for LVP solution.It comprises of complete processing lines for both for IV bottles and bags. [Advantages of ISBM].

    Line Costs of ISBM system is lower than the cost of BFS system.

    Costs For Bottle Production In manners of raw materials consumption,the cost for producing one 500ml bottle with the ISBM system is lower with about 35% than producing it with the BFS system.

    Wasted Raw Materials-With the ISBM system the wasted raw material for the production of one 500 ml PP bottle is equal to 0%. It is another point in advantage of ISBM because of production costs optimization.

     

Optical Inspection-The bottles produced with the ISBM system have high levels of transparency, so the customer can obtain high levels of accuracy in case of optical inspection: this means better results and higher accuracy in case of optical inspection for the ISBM bottles.

Hours of Production-This system is suitable to work in continuous from 8 hours up to 24 hours per day without any problem.

Interface And Line Simplicity-The system have a very simple interface and way to manage so there is no need to high qualified operator to supervise on it.

After Bottle Forming-In the system there is a possibility to blow the bottles inside with ionized air to be sure that there is no residual or any plastic particles inside the bottle: better accuracy in product purity and cleanness.

Bottles Sterilization-The PP bottles formed by ISBM system it can be sterilized in autoclave at high temperature;up to 121degree without losing the form and remaining identical.

Possible Closures
With this system there are different type of caps which can be applied on the final bottle:

  • Sealed EuroCap.
  • Sealed Irrigation cap.
  • Screw cap.
  • Stopper and Aluminum cap.

Bottle design-With this system the bottle design can be changed and personalized at any time the customer need,it request only a change in the bottle moulds.

Change Format-To change he bottle format (ex: from 500 ml to 1000 ml),it takes around 45 min for the complete line.

CIP/SIP Cycle-The estimated time to prepare the filling machine to a CIP/SIP cycle is around 5 min, and additional 25 min to do the cycle, automatically without the need to use any tool by the supervising operator.

Speed-It can reach capacities from 500 BpH up to 24000 BpH, depending on the customer request,reaching higher speed than a BFS system.

FDA-ISBM lines actually on production are already FDA approved. This allows products export worldwide,including USA and Japan.